WORKING DRAFT v0.5 · photographs, tools & downloads in place see §12 for the resource library
05 · Kit & Layout

Equipment & Site Setup

Reliable results depend on field logistics. This section specifies the complete equipment kit — with capacities, quantities, and the reasoning behind each specification — and the site requirements and layout that keep material moving in one direction from tipping to sorting to weighing to disposal, without cross-contamination.

The kit at a glance

Digital platform scale with a calibration check weight on the platform
Platform scale with check weight

Platform scale

Weighs every sample and category container; verified against a check weight through the day.

≥150 kg capacity · ≤0.05 kg resolution
Two auditors sorting mixed waste at a waist-high table
Sorting table in use

Sorting tables

Waist height, rimmed edges where possible, washable surface; one table per 2–3 sorters.

~90 cm height · 1.8–2.4 m length
Row of numbered color-flagged sorting bins with tare labels
Numbered, tared bins

Category containers

One numbered, tared container per sort category, colour-flagged by stream.

tares logged before sorting begins
Heavy blue tarp laid out on concrete as a tipping surface
Tipping tarp laid out

Heavy tarps

Tipping surface, ground protection, and cover for weather or overnight holds.

≥6 mil · 3 minimum
High-visibility vest, gloves, glasses, respirator and boots laid out as a PPE kit
PPE laid out per person

PPE (per person)

The full standard specified in §04: layered gloves, eye protection, hi-vis, footwear, respirators where indicated.

see §04 for standards
Tongs, safety cutter, bag hook and rake laid out on a table
Tongs, cutters, rakes

Hand tools

Tongs and grabbers, safety cutters and bag hooks, rakes and shovels, broom, magnet wand.

tongs: 1 per sorter
Portable handwash, sanitizer, eyewash, first aid kit and sharps container
Hygiene station set up

Hygiene station

Handwash with soap and water, sanitizer, eyewash, first aid kit, sharps containers.

positioned away from tipping (§04)
Clipboard tally sheets, sample tags, markers and a camera
Clipboard, tags, camera

Data kit

Printed forms, clipboards or tablet, sample tags, waterproof markers, camera, duct tape.

forms F-00 – F-07 (§08)
Pop-up canopy tent covering outdoor sorting tables
Tent over sort tables

Shelter & power

Canopy tents for outdoor sorts, lighting for indoor or early starts, extension power or battery bank.

weather plan decided in advance (§04)

The full checklist

Quantities below are sized for a standard crew of four to five (supervisor, three or four sorters, with the weigher role rotating) sorting one to two tonnes per day. The printable version, with checkboxes and a packing column, is form F-08 in the resource library.

GroupItemSpecification / notesQty (4–5 crew)
Weighing Platform scale≥150 kg capacity, ≤0.05 kg resolution, battery-powered, stable on rough ground1 (+1 backup)
Check weightKnown mass, 10–20 kg, used for the daily verification procedure below1
Hanging/crane scaleOptional, for bagged samples where a platform is impractical1
Sorting Sorting tables~90 cm working height, washable surface, rimmed edge preferred; folding tables acceptable with plywood topper2
Category containers44–120 L, uniform within a size class, numbered, colour-flagged by stream; count = category list + spares~25–40
Tarps≥6 mil poly, ~5 × 6 m: tipping surface, residue tarp, weather cover3
Contractor bags3 mil, for sorted material out and contaminated disposables1 box
Hand tools Tongs / grabbersOne per sorter; the default tool for anything not clearly inert4–5
Safety cutters & bag hooksGuarded blade; cutting away from the body per §044–5
Rakes, shovel, broom, magnet wandSpreading the tipped sample, site cleanup, ferrous check on "other" piles1 set
Safety & hygiene PPE per personPer the §04 standard, plus spares (gloves especially: 2–3 nitrile changes per person per day)crew + 2 spare sets
Hygiene stationWater jug with tap + soap + towels, sanitizer, eyewash, first aid kit, ABC extinguisher, sharps containers (1 per table), spill absorbent1 station
Data Forms & clipboardsPrinted F-00–F-07 with 20% extra tally sheets; pencils (rain-proof) and waterproof markers3 clipboards
Sample tags & labelsPre-printed sample IDs; container number labels; stream colour dots1 roll each
CameraPhone acceptable; charged, with the photo log (F-05) convention agreed1 dedicated
Site services ShelterCanopy tents over sort tables for outdoor work; sidewalls for wind1–2
Power & lightExtension power or battery bank for scale and devices; work lighting indoorsas needed

Scale selection and daily verification

The scale is the instrument the entire dataset rests on, and two properties matter more than price. Capacity must exceed the heaviest single weighing — a full sample container plus bin can approach 100 kg — with margin; 150 kg is a comfortable working minimum. Resolution determines the smallest category the audit can measure: at 0.05 kg resolution, a category weighing 0.5 kg carries a ±10% instrument uncertainty from rounding alone, which is why low-prevalence categories are reported as indicative (§03). Legal-for-trade certification is not required for audit work; documented verification is.

The verification procedure takes two minutes and is performed three times daily — before sorting, mid-day, and at close: place the scale on a firm, level surface (a plywood sheet on soft ground); zero it; weigh the check weight; record the reading on the tally sheet header. If a reading drifts by more than the scale's stated tolerance, the drift is recorded, the scale is re-zeroed or replaced from the backup, and weights taken since the last good check are flagged for review. Outdoors, wind on light containers is a real error source: weigh in the lee of a vehicle or windbreak, and note gusty conditions on the log.

Containers, tares, and labels

Every category container is numbered, and its empty (tare) weight is recorded on the tally sheet before any sorting begins — including nominally identical bins, whose actual tares commonly differ by a few hundred grams. Containers are flagged by stream colour so a bin's destination is visible across the sort floor:

Recyclable streams Organics Residual Special / set-aside

Labels carry the category name and tier number in large type readable at arm's length, using the exact wording of the category list (§06) — improvised names on sort day produce reconciliation problems in analysis. A spare set of blank labels allows a category to be legitimately subdivided mid-audit if the supervisor rules it necessary, with the change recorded on the observations log.

Choosing the site

The sort site is chosen against six criteria: enough level, hard-surfaced area for the one-way layout below; vehicle access for sample delivery and disposal; weather protection or the space to create it; ventilation (critical indoors); water access for the hygiene station; and separation from public and mobile-equipment traffic. Indoor and outdoor sites trade off predictably:

Indoor (warehouse, garage bay)Outdoor (yard, parking area)
WeatherControlled; no postponement riskRequires tents, weather thresholds, rain plan (§04)
Ventilation & odourMust be verified; mechanical ventilation often neededGenerally self-resolving; consider neighbours downwind
Space & surfaceOften constrained; floor protection requiredUsually ample; surface quality varies
Light & powerAvailable; supplement task lightingDaylight-dependent; battery or generator for the scale
Security (multi-day)LockableRequires covered, cordoned overnight holds
Typical useWinter audits; transfer-station bays; institutional loading docksSeasonal municipal sorts; campus and facility yards

Site layout

The layout enforces one rule: material flows one way. Nothing sorted returns toward the tipping area, and nothing unsorted crosses the weigh station. For a four-to-five-person crew, a footprint of roughly 6 × 12 m accommodates the full sequence with working clearance; smaller sites work by shrinking the tipping area and staging samples, not by compressing the gaps between stations.

SORT AREA (cordoned) TIPPING TARP gross weigh · tip · spread SORT TABLE 1 SORT TABLE 2 ← labeled category bins ← within arm's reach of sorters WEIGH + RECORD scale · forms DISPOSAL by stream HYGIENE / FIRST AID handwash · breaks FLOW IS ONE-WAY: TIP → SORT → WEIGH → DISPOSE · MIN. AREA ~6 × 12 M FOR A 4-PERSON CREW
FIG 05-1 · Overhead site layout. One-way material flow prevents sorted and unsorted material from mixing; the hygiene station sits away from — and upwind of — the tipping area.

Arranging the sorting table

Bin placement around each table is an ergonomic and a data-quality decision at once: the categories that receive the most material belong in the sorter's primary reach zone, so the highest-frequency movement is the shortest. Categories are arranged identically at every table and kept in the same positions all day — sorters develop positional memory within the first hour, and rearranging bins measurably increases missorts.

SORT TABLE material spread here · ~90 cm height SORTER PRIMARY ZONE — HIGHEST-TONNAGE CATEGORIES SECONDARY — LOWER-VOLUME SET-ASIDE (red) supervisor-managed primary reach ~45–65 cm secondary reach — step, don't stretch
FIG 05-2 · Bin arrangement at one sorting table. The highest-tonnage categories sit directly across the table in the primary reach zone; lower-volume categories flank; the set-aside container sits at the supervisor's side of the table. The identical arrangement repeats at every table.

Setup, teardown, and decontamination

A practiced crew sets up in about an hour and tears down in about the same; the first audit takes longer. Setup order matters: cordon and tarps first, then tables and bins (taring happens here), then the weigh station and its verification, then the hygiene station — the site is not open for material until the hygiene station is functional. Samples are staged the day before where storage allows, or scheduled to arrive after setup is complete.

Teardown is a decontamination procedure, not just packing. All sorted material leaves the site the same day, routed by stream; tables, bins, tools and tarps are scraped, washed with detergent solution, and dried before storage; contaminated disposables (nitrile gloves, coveralls, towels) are bagged and disposed with the residual stream; the site surface is swept and inspected — the standard is that the host cannot tell an audit happened; and the equipment is inventoried against F-08 as it is packed, so losses are discovered while they are still findable. Multi-day audits secure covered, cordoned overnight holds for staged samples and label everything; unsorted and sorted material never share a hold.

Indicative kit cost
For budgeting: a complete first-time kit, excluding PPE consumables and labour, typically falls in the low thousands of dollars, with the scale the largest single item — and most of it is reusable across audits. Rental (scales, tables, tents) and borrowing (municipal or institutional stores) commonly reduce the first-audit outlay substantially. Figures are indicative and vary by market; the F-08 checklist includes a costing column for local quotes.
F-08 Equipment and Packing Checklist form

F-08 · Equipment & Packing Checklist

The full checklist above as a printable form: check-off on packing, check-off on teardown inventory, and a costing column for procurement.

PDF — click the sheet or the button

Related forms

Site suitability is assessed on F-01 (Pre-Audit Site Survey, §08), which records access, surface, water, ventilation, and the host facility's requirements. Scale verifications are logged on the F-03 tally sheet header. Container tares are recorded on F-03 before sorting begins.

Sources & further reading
  1. ASTM International — D5231-92(2016) (apparatus provisions: scale resolution, sorting containers, sorting-area requirements)
  2. Ontario Ministry of the Environment — A Guide to Waste Audits and Waste Reduction Work Plans (practical equipment and procedure guidance for ICI audits)